Overview of Nickel Plate

A nickel plate refers to a thin layer of nickel deposited onto a substrate material, typically through electroplating. This process enhances the substrate’s properties such as corrosion resistance, wear resistance, and aesthetic appeal. Nickel plating is widely used in industries like automotive, electronics, and aerospace for its functional and decorative benefits.

Features of Nickel Plate

Corrosion Resistance: Provides excellent protection against rust and corrosion.

Wear Resistance: Increases durability and longevity by resisting abrasion and wear.

Enhanced Appearance: Offers a bright, reflective surface that improves aesthetics.

Electrical Conductivity: Improves electrical performance in certain applications.

Adhesion: Bonds well with various substrates including steel, brass, and aluminum.

Magnetic Properties: Depending on the type, can exhibit magnetic characteristics useful in specific applications.

(Borui 3m3 Nickel Magnetic seal Composite Plate High Pressure Reactor)

Specifications of Borui 3m3 Nickel Magnetic seal Composite Plate High Pressure Reactor

The Borui 3m ³ Nickel Magnetic Seal Composite Plate High Pressure Reactor is engineered for demanding commercial applications needing robust performance under extreme problems. Constructed with a nickel-alloy composite plate, the reactor ensures phenomenal deterioration resistance, sturdiness, and thermal stability, making it ideal for high-pressure chemical synthesis, polymerization, hydrogenation, and catalytic responses. The reactor’s 3-cubic-meter capability supplies adequate space for large production, while its magnetic seal system removes leakage risks associated with standard mechanical seals, making sure airtight stability even at elevated pressures.

Operating pressure varieties from 0 to 20 MPa, with an optimum design stress of 25 MPa, and temperature level tolerance spans -20 ° C to 350 ° C, suiting a wide variety of responsive processes. The magnetic drive combining makes it possible for smooth, frictionless mixing at speeds flexible in between 0– 500 rpm, powered by a high-torque electric motor for efficient blending of thick or multiphase media. The reactor includes a jacketed heating/cooling system compatible with thermal oils, heavy steam, or flowing water, making it possible for specific temperature level control by means of an outside energy loop.

Safety and security mechanisms consist of stress safety valve, rupture discs, and real-time surveillance sensors for stress, temperature, and stirrer torque, all integrated right into an automatic PLC control system. The touchscreen user interface allows drivers to program reaction parameters, track information logs, and set off emergency situation closures. The reactor’s composite plate structure combines nickel with high-strength steel, maximizing resistance to chemical destruction and mechanical stress.

Interior surfaces are polished to a mirror coating (Ra ≤ 0.4 μm) to avoid contamination and promote simple cleansing. Ports for sampling, airing vent, and tool probes are strategically put for ease of access. Dimensions are personalized, with typical models determining roughly 2,200 mm in elevation and 1,800 mm in size. The activator abides by ASME and PED criteria, guaranteeing international security conformity. Optional accessories consist of compatible agitators, auxiliary furnace, and corrosion-resistant linings for specialized applications. Suitable for drugs, petrochemicals, and advanced materials making, this activator incorporates high performance with functional safety and security and durability.

(Borui 3m3 Nickel Magnetic seal Composite Plate High Pressure Reactor)

Applications of Borui 3m3 Nickel Magnetic seal Composite Plate High Pressure Reactor

The Borui 3m ³ Nickel Magnetic Seal Compound Plate High Pressure Activator is a robust and versatile industrial devices designed for demanding chemical, pharmaceutical, and product synthesis applications. Its special mix of a nickel alloy building, magnetic sealing system, and composite plate innovation ensures superior performance in high-pressure, high-temperature environments. Below are essential applications of this activator:

** Chemical Synthesis & Catalysis: ** Ideal for catalytic reactions, hydrogenation, polymerization, and oxidation processes. The nickel alloy resists deterioration from aggressive chemicals, while the magnetic seal preserves impermeable integrity under stress as much as 30 MPa. It is widely made use of in producing fine chemicals, petrochemical intermediates, and specialized polymers.

** Drug Manufacturing: ** Suited for high-pressure synthesis of energetic pharmaceutical active ingredients (APIs) and intermediates. The reactor’s precise temperature and stress control, enabled by the composite plate’s effective warm transfer, makes sure consistent response problems. Its magnetic seal eliminates leak threats, crucial for clean and sterile procedures and dealing with unstable solvents.

** Advanced Material Production: ** Made use of in manufacturing nanomaterials, graphene, and composite materials calling for controlled high-pressure atmospheres. The nickel building protects against contamination, making certain pureness in applications like battery material advancement or ceramic precursors.

** Power & Environmental Applications: ** Facilitates biodiesel production, biomass conversion, and carbon capture research. The reactor’s high-pressure ability sustains supercritical liquid responses (e.g., supercritical CO2 removal) and hydrogen storage space studies.

** Food & Cosmetic Industries: ** Applied in high-pressure sterilization (HPP) and removal of bioactive substances. The magnetic seal system makes sure hygiene compliance, while the corrosion-resistant nickel cellular lining manages acidic or alkaline components.

** Secret Benefits: ** The magnetic seal eliminates mechanical wear, decreasing upkeep downtime. The composite plate improves thermal efficiency, reducing energy expenses. With a 3m ³ capability, it ranges successfully from pilot sets to full manufacturing. Security features include stress safety valve and real-time tracking systems.

The Borui 3m ³ activator is a keystone for markets focusing on safety and security, efficiency, and scalability in high-pressure procedures, offering sturdiness and versatility across varied sectors.

Company Introduction

Welcome to Wgraj, a premier global supplier of high-quality metal cladding solutions. We specialize in providing a wide range of metal cladding products, including aluminum, steel, and copper composites, designed to meet the diverse needs of architects, builders, and designers. Our commitment to innovation, durability, and aesthetic excellence ensures that our clients receive top-tier materials for their projects. With state-of-the-art manufacturing facilities and a dedication to customer satisfaction, we deliver reliable, cost-effective solutions worldwide. Partner with us for your metal cladding needs and experience unmatched quality and service.

If you have any questions, please feel free to contact us(nanotrun@yahoo.com).

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Borui 3m3 Nickel Magnetic seal Composite Plate High Pressure Reactor

What is the maximum pressure and temperature rating of the Borui 3m³ Nickel Magnetic Seal High Pressure Reactor? The Borui 3m³ reactor is designed to withstand extreme conditions, with a maximum operating pressure of 30 MPa and a temperature range of up to 350°C. This makes it suitable for demanding chemical synthesis, catalysis, and high-pressure research applications where stability under harsh environments is critical.

How does the magnetic sealing system enhance performance compared to traditional seals? The nickel magnetic seal uses a contactless mechanism driven by magnetic force to create a hermetic seal, eliminating friction and wear common in mechanical seals. Benefits include zero leakage, reduced maintenance, longer service life, and reliable performance under cyclic pressure changes. It’s ideal for sensitive processes requiring contamination-free operation.

What materials are used in the reactor’s construction, and why? The reactor body is crafted from nickel-plated steel combined with composite plates, offering exceptional corrosion resistance against acids, alkalis, and aggressive chemicals. Nickel enhances durability, while the composite layers provide structural integrity under high stress. This combination ensures longevity and safety in corrosive or high-pressure industrial environments.

What safety features are integrated into the reactor? Multiple safety mechanisms include pressure relief valves, rupture discs, real-time temperature and pressure sensors, and an automatic emergency shutdown system. The corrosion-resistant materials prevent unexpected failures, while reinforced walls and secure clamps ensure containment during volatile reactions. These features comply with international safety standards for high-pressure equipment.

How should the reactor be maintained for optimal performance? Regular inspections of the magnetic seal, joints, and composite plates are essential. Clean the interior after each use to prevent residue buildup, and lubricate moving parts as specified. Avoid exceeding pressure or temperature limits. With proper maintenance—including annual professional servicing—the reactor can operate efficiently for over a decade, even under rigorous conditions.

(Borui 3m3 Nickel Magnetic seal Composite Plate High Pressure Reactor)