Overview of Nickel Plate

A nickel plate refers to a thin layer of nickel deposited onto a substrate material, typically through electroplating. This process enhances the substrate’s properties such as corrosion resistance, wear resistance, and aesthetic appeal. Nickel plating is widely used in industries like automotive, electronics, and aerospace for its functional and decorative benefits.

Features of Nickel Plate

Corrosion Resistance: Provides excellent protection against rust and corrosion.

Wear Resistance: Increases durability and longevity by resisting abrasion and wear.

Enhanced Appearance: Offers a bright, reflective surface that improves aesthetics.

Electrical Conductivity: Improves electrical performance in certain applications.

Adhesion: Bonds well with various substrates including steel, brass, and aluminum.

Magnetic Properties: Depending on the type, can exhibit magnetic characteristics useful in specific applications.

(Customized Electric 18650 21700 Copper Nickel Spot Welding Battery Connector Copper Nickel Sheet Copper Busbar)

Specifications of Customized Electric 18650 21700 Copper Nickel Spot Welding Battery Connector Copper Nickel Sheet Copper Busbar

These connectors join 18650 and 21700 battery cells. They use copper and nickel sheets. Copper gives excellent electrical flow. Nickel allows strong spot welding. This combination is key for reliable battery packs. The connectors are custom made. You choose the exact size and shape needed. We make them fit your specific battery design. Thickness is important. We offer different thickness options. This controls current capacity and welding ease. Width and length are also customizable. We cut the sheets precisely. This ensures a perfect fit for your cells. The nickel plating is crucial. It must be pure and consistent. Good nickel plating ensures strong welds. Weak welds cause connection failures. Copper purity matters too. High purity copper means less power loss. Less resistance means better performance. These busbars handle high currents. They are ideal for power tools and electric vehicles. They work in energy storage systems too. Custom shapes help optimize space. You can design complex layouts. We manufacture to your drawings. We use high quality materials. Our copper nickel sheets resist corrosion. They stay reliable over time. Spot welding is the standard method. It is fast and creates secure joints. The nickel surface welds perfectly to battery terminals. Copper provides the internal conductivity path. This design balances welding ease and electrical efficiency. You avoid overheating problems. You get lower voltage drop. Customization means no wasted material. You get connectors designed for your pack. This saves assembly time. It reduces potential errors. We ensure tight tolerances. Consistency is guaranteed batch after batch. Our sheets are ready for automated welding lines. They are also suitable for manual assembly. Good connections are vital for battery safety. Our copper nickel busbars deliver that reliability. They form the backbone of your power system.

(Customized Electric 18650 21700 Copper Nickel Spot Welding Battery Connector Copper Nickel Sheet Copper Busbar)

Applications of Customized Electric 18650 21700 Copper Nickel Spot Welding Battery Connector Copper Nickel Sheet Copper Busbar

Customized copper nickel battery connectors solve key problems in battery pack assembly. These connectors handle high currents safely. They join 18650 and 21700 cells efficiently. Spot welding is the standard method. Good connectors make strong, reliable welds every time.

Copper nickel sheet is the preferred material. Pure copper conducts electricity very well. Pure copper is also too soft for welding sometimes. Adding nickel makes the material stronger. Nickel also resists corrosion much better. This combination is perfect for battery terminals. It ensures low electrical resistance. It also creates durable weld points.

These custom busbars fit specific pack designs perfectly. Off-the-shelf parts often don’t match. Custom shapes eliminate wasted space. They fit complex layouts inside battery cases. This maximizes power density. Engineers specify exact dimensions. Manufacturers produce the connectors precisely. This avoids assembly problems later.

These connectors are vital for many applications. Electric vehicles need robust battery packs. Power tools require compact, high-power batteries. Energy storage systems demand long-lasting connections. Medical devices need absolute reliability. Custom busbars ensure consistent performance. They handle the heat from welding. They maintain conductivity over years. This prevents voltage drops. It avoids potential safety issues.

Using the right material saves money. Copper nickel lasts longer than cheaper alternatives. Fewer failures mean lower warranty costs. Efficient assembly reduces labor time. Properly designed busbars minimize voltage losses. This improves overall battery efficiency. Every fraction of a volt counts.

Company Introduction

Welcome to Wgraj, a premier global supplier of high-quality metal cladding solutions. We specialize in providing a wide range of metal cladding products, including aluminum, steel, and copper composites, designed to meet the diverse needs of architects, builders, and designers. Our commitment to innovation, durability, and aesthetic excellence ensures that our clients receive top-tier materials for their projects. With state-of-the-art manufacturing facilities and a dedication to customer satisfaction, we deliver reliable, cost-effective solutions worldwide. Partner with us for your metal cladding needs and experience unmatched quality and service.

If you have any questions, please feel free to contact us(nanotrun@yahoo.com).

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Customized Electric 18650 21700 Copper Nickel Spot Welding Battery Connector Copper Nickel Sheet Copper Busbar

What exactly is this product?
It’s custom-cut copper nickel sheets. You use them with spot welders. They connect 18650 or 21700 batteries into packs. These sheets form the electrical pathways between cells. They are also called busbars.

Why copper nickel?
Copper nickel works best for spot welding batteries. Pure copper is too soft. It sticks to welding electrodes. Nickel is harder but less conductive. Copper nickel combines both. It welds cleanly. It conducts electricity very well. It resists corrosion. Your battery pack connections stay strong.

Can I get any shape or size?
Yes. We specialize in custom orders. Tell us your specific battery layout. Tell us the number of cells. Tell us the series or parallel configuration. We design the busbar pattern. We cut the sheets to fit your pack perfectly. Standard shapes are also available.

How important is material thickness?
Thickness is critical. Thicker sheets handle more electrical current. They resist melting under high loads. Thinner sheets cost less but have limits. We advise you based on your pack’s voltage and expected current draw. Common thicknesses are 0.15mm, 0.2mm, and 0.3mm. Choose the right one for safety.

How do I order the correct busbars?
Send us your battery pack design details. We need the cell type (18650/21700). We need the total number of cells. We need the arrangement pattern. We need the connection points. We need your desired thickness. We handle the design and precise cutting. You receive ready-to-weld busbars.

(Customized Electric 18650 21700 Copper Nickel Spot Welding Battery Connector Copper Nickel Sheet Copper Busbar)