Overview of Nickel Plate

A nickel plate refers to a thin layer of nickel deposited onto a substrate material, typically through electroplating. This process enhances the substrate’s properties such as corrosion resistance, wear resistance, and aesthetic appeal. Nickel plating is widely used in industries like automotive, electronics, and aerospace for its functional and decorative benefits.

Features of Nickel Plate

Corrosion Resistance: Provides excellent protection against rust and corrosion.

Wear Resistance: Increases durability and longevity by resisting abrasion and wear.

Enhanced Appearance: Offers a bright, reflective surface that improves aesthetics.

Electrical Conductivity: Improves electrical performance in certain applications.

Adhesion: Bonds well with various substrates including steel, brass, and aluminum.

Magnetic Properties: Depending on the type, can exhibit magnetic characteristics useful in specific applications.

(Custom Hot- 18650/21700/26650/32650 Copper-nickel Busbar 2P5S Sheet)

Specifications of Custom Hot- 18650/21700/26650/32650 Copper-nickel Busbar 2P5S Sheet

This custom copper-nickel busbar sheet connects battery cells. It fits common lithium-ion sizes: 18650, 21700, 26650, 32650. We make it specifically for your battery pack design. The material is copper. A nickel plating covers the copper surface. Nickel plating prevents corrosion. Nickel plating also ensures reliable electrical contact. Nickel plating helps with soldering or welding. Copper underneath conducts electricity very well. This combination gives you excellent performance.

The busbar pattern is 2P5S. This means two cells connect in parallel (2P). Then five of these parallel groups connect in series (5S). This arrangement increases capacity and voltage. The sheet links all these connections together efficiently. It provides the main current paths within the battery pack.

These busbars are vital for electric vehicles. They are essential for energy storage systems. They work in power tools and backup power units. Any application needing strong, reliable battery connections uses them. We build them to handle high currents safely. Good thermal management is crucial. These busbars help spread heat.

Precision matters. We design the busbar layout based on your cell holder dimensions. We ensure perfect alignment for every cell terminal. We include holes or pads for spot welding. Laser cutting guarantees clean, accurate shapes. Burrs and sharp edges are minimized. Smooth edges prevent short circuits. Surface finish is consistent for reliable connections.

Quality is non-negotiable. We test electrical resistance. We check thermal performance under load. We verify the nickel plating thickness and adhesion. Materials meet industry standards. We offer customization beyond size. You choose plating thickness. You specify terminal hole shapes. You define the exact busbar pattern layout. We adapt to your specific needs. Our goal is a perfect fit for your battery assembly. This ensures optimal performance and safety.

(Custom Hot- 18650/21700/26650/32650 Copper-nickel Busbar 2P5S Sheet)

Applications of Custom Hot- 18650/21700/26650/32650 Copper-nickel Busbar 2P5S Sheet

These copper-nickel busbar sheets are essential for building reliable battery packs. They connect individual 18650, 21700, 26650, or 32650 cells together. The 2P5S configuration means linking cells in parallel groups first, then connecting those groups in series. This setup is common. It balances voltage and capacity well.

These custom busbars are vital for electric vehicles (EVs) and e-bikes. Efficient power transfer from the battery pack to the motor is critical. Copper-nickel offers excellent electrical conductivity. It minimizes energy loss as heat. This means more range per charge. The material also resists corrosion better than pure copper. Battery environments can be harsh. Corrosion resistance ensures long-term reliability and safety.

Energy storage systems (ESS) for homes or businesses also depend on these busbars. They link many cells into large battery banks. These banks store solar power or provide backup energy. Consistent, low-resistance connections are non-negotiable. They maximize storage efficiency and system lifespan. Busbars made to exact cell dimensions ensure perfect contact. Loose connections cause hotspots and failure.

Portable power stations use these busbars too. They need compact, robust designs. Custom busbars fit precisely into tight spaces. They handle the high currents needed for powering tools or appliances off-grid. The copper-nickel blend provides strength. It withstands vibration during transport or use.

High-performance power tools rely on these battery connections. Tools demand bursts of high current. The busbars must deliver power instantly without overheating. Copper-nickel’s conductivity and thermal properties are ideal. Custom shapes fit specific tool battery designs perfectly. This optimizes performance and safety.

Customization is key. Busbars are laser-cut to match your exact cell holder layout. This guarantees perfect alignment with every cell terminal. Good contact reduces resistance. It prevents voltage drops and heat buildup. Precise fit also speeds up assembly. It makes manufacturing safer and more efficient. You get a pack built right the first time.

Company Introduction

Welcome to Wgraj, a premier global supplier of high-quality metal cladding solutions. We specialize in providing a wide range of metal cladding products, including aluminum, steel, and copper composites, designed to meet the diverse needs of architects, builders, and designers. Our commitment to innovation, durability, and aesthetic excellence ensures that our clients receive top-tier materials for their projects. With state-of-the-art manufacturing facilities and a dedication to customer satisfaction, we deliver reliable, cost-effective solutions worldwide. Partner with us for your metal cladding needs and experience unmatched quality and service.

If you have any questions, please feel free to contact us(nanotrun@yahoo.com).

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Custom Hot- 18650/21700/26650/32650 Copper-nickel Busbar 2P5S Sheet

Customers often ask about our custom copper-nickel busbar sheets for 2P5S battery packs. Here are the key answers.

What’s the main benefit of copper-nickel alloy? Copper-nickel offers excellent electrical conductivity. It resists corrosion much better than pure copper. This is crucial for battery packs. It ensures long-term reliability. The material handles high currents safely. You get strong performance and durability.

Can you make any size or shape? Yes. We specialize in custom busbars. Provide your exact dimensions. We need the length, width, and thickness. Tell us the specific cell types: 18650, 21700, 26650, or 32650. Our machines cut precisely. We match your 2P5S layout perfectly. Every sheet fits your pack design.

How good is the conductivity? Our copper-nickel alloy has very high conductivity. It minimizes energy loss. Your battery pack runs efficiently. Less energy turns into heat. This improves safety. You get maximum power transfer between cells. Performance stays consistent.

Do I need insulation on the busbars? Usually, yes. The busbars connect battery cells. They carry high current. Insulation prevents accidental shorts. Use fish paper, mylar sheets, or conformal coating. Choose based on your pack design. Proper insulation is essential for safety. We supply bare busbars. You add the insulation layer.

How long does production take? We work fast. Standard orders ship within 24-48 hours. Complex designs take slightly longer. We confirm the timeline after reviewing your specs. Rush service is available. Contact us for urgent needs. We aim for quick turnaround.

(Custom Hot- 18650/21700/26650/32650 Copper-nickel Busbar 2P5S Sheet)